There are some limitations to the anodizing process, particularly when it comes to producing durable, decorative finishes in the variety and range of colors that OEMs (Original Equipment Manufacturers) require.
While it is possible to use dyeing process after hard anodizing, there are still limited colors that can be produced, particularly when looking for the high gloss, vibrant colors. The answer to this problem can be found in the DiamonDyze formulation and process.
The choice of DiamonDyze instead of dye creates a completely different end product. It is used on most aluminum alloys and offers all the benefits of hard anodization with some additional benefits that are worth considering. The parts and components treated through this process will be more resistant to wear, higher levels of corrosion protection and better resistance to high temperatures.
The Process
Unlike hard anodization, which is done in virtually all metal finishing shops across the country, this process can only be done in shops that are licensed. These licensed shops have to have the specific equipment required and to also complete full training on the process.
This is a two-step process with the initial step the traditional anodizing phase. This will use an aqueous acid, as is common with aluminum anodization. As soon as this is finished, the part or component is then placed in the DiamonDyze solution.
This solution contains very finely ground ceramic materials as well as proprietary chemicals and additives. These additives and chemicals have the same general handling and safety requirements as the use of and dyes used after hard anodizing are completed.
The actual ceramic particles are bonded to the anodic layer, which not only fills in the very tiny pores in the surface but also creates a full seal over the surface. Resistant to abrasion, corrosion, and wear, this is an ideal finishing option for many applications.
